Hydrocyclonemudziyo wekuparadzanisa wemvura-yemvura unowanzoshandiswa muminda yemafuta. Inonyanya kushandiswa kuparadzanisa mahara emafuta zvidimbu zvakamiswa mumvura kuti zvizadzise zviyero zvinodiwa nemirairo. Inoshandisa simba rakasimba re centrifugal rinogadzirwa nekudonha kwekudzvanya kuti riwane yakakwira-speed swirling effect pamvura iri mudutu remuchubhu, nekudaro centrifugally kupatsanura zvidimbu zveoiri nelighter specific gravity kuzadzisa chinangwa chekuparadzaniswa kwemvura-yemvura. Hydrocyclones inoshandiswa zvakanyanya mu petroleum, makemikari indasitiri, kuchengetedza kwezvakatipoteredza uye mamwe minda. Vanokwanisa kubata zvinwiwa zvakasiyana-siyana zvine giravhiti yakasiyana, kuvandudza kushanda zvakanaka kwekugadzira uye kuderedza kusvibiswa kwemhepo.
Hydrocyclones yave tekinoroji yakakosha mukushanda kwemafuta uye gasi, ichipa mhinduro dzinoshanda uye dzinodhura dzematambudziko ekuparadzanisa kwemvura. Iyi compact, centrifugal kupatsanura michina inoita basa rakakosha kumusoro, pakati pemvura, uye pasi pemvura, kubata zvese kubva pakugadzirwa kwemvura kucheneswa kusvika pakuchera madhaka. Sezvo mitemo yezvakatipoteredza ichiomesa uye vashandisi vachitsvaga mamwe maitiro akasimba, hydrocyclones inopa chiyero chakakwana chekuita, kuvimbika, uye kushanduka kwekushanda. Ichi chinyorwa chinoongorora zvakakoshesesa misimboti, akakosha mashandisirwo, zvakanakira tekinoroji, uye budiriro yeramangwana yehydrocyclone tekinoroji muchikamu cheoiri negesi.
Kushanda Nheyo yeHydrocyclones
Nheyo yekushanda yehydrocyclones inotsamira pamasimba ecentrifugal anogadzirwa nemagetsi emagetsi kwete emuchina zvinhu. Kana mvura yakamanikidzwa ichipinda muconical chamber tangentially, inogadzira high-velocity vortex ine kutenderera kunomhanya kunosvika ku2,000 G-forces. Uku kutenderera kwakanyanya kutenderera kunokonzeresa kupatsanurwa kwezvikamu zvichibva pane density misiyano:
- Dense phase migration:Zvinorema zvinorema (mvura, solids) famba kunze kumadziro edutu uye wodzika wakananga kumusoro (kuyerera pasi)
- Light phase concentration:Zviremera zvinoumba (mafuta, gasi) zvinotama zvakananga pakati axis uye kubuda kuburikidza nevortex finder (kufashukira)
Kubudirira kwekuparadzanisa kunoenderana nezvinhu zvakati zvinosanganisira:
- Inlet dhizaini uye kuyerera velocity
- Koni kona uye kureba-kusvika-dhayamita reshiyo
- Fluid zvivakwa (density, viscosity)
- Kudzvanya musiyano pakati pekupinda nekufashukira
Mazuva ano ma hydrocyclones anowana kupatsanurwa kwemadonhwe emafuta kusvika ku10-20 microns muhupamhi, aine mamwe madhizaini epamberi. (semuenzaniso yedu FM-20 modhi）kusvika sub-10 micron performance.
Mashandisirwo Akakosha muKushanda kweOiri neGasi
1. Reinjected Water Disposal
Hydrocyclones inoshanda seyekutanga tekinoroji yekunze inogadzirwa mvura kurapwa, kazhinji inowana 90-98% yekubvisa mafuta kunyatsoshanda. Saizi yavo yecompact uye kushomeka kwezvikamu zvinofamba zvinoita kuti ive yakanakira nzvimbo-inomanikidza mapuratifomu. MuNorth Sea, vashandisi vanowanzo tumira akawanda 40 mm dhayamita madutu mumitsetse yakafanana kubata kuyerera kwemazinga anodarika zviuru makumi mashanu emadhiramu pazuva. Mvura yakacheneswa (ine mafuta emukati <30 ppm) inogona kubudiswa zvakachengeteka kana kuiswazve.
2. Drilling Fluid Processing
Sechishandiso chechipiri uye chepamusoro-soro, mahydrocyclones anobvisa zvicherwa zvakanaka (10-74 μm) kubva kumvura yekuchera. Mazuva ano shale shaker/hydrocyclone misanganiswa inodzora pamusoro pe95% yemvura yakakosha yekuchera, ichidzikisa zvakanyanya marara uye mari yekutsiva mvura. Iwo achangoburwa madhizaini anosanganisira ceramic liners kuti rikwanise kumira abrasive slurries mukudhirowa-kusvika-kuchera mabasa.
3. Deoiling Hydrocyclone
Matatu-phase hydrocyclones anonyatso kuparadzanisa mvura uye zvinyoro kubva kune crude oil hova. Muminda yemafuta anorema sejecha remafuta ekuCanada, masisitimu aya anoderedza kuchekwa kwemvura kubva pa30-40% kuenda pasi pe0.5% BS&W (basic sediment nemvura). Iyo compact tsoka inobvumira kuisirwa zvakananga pamatsime emvura, kuderedza kuparara kwepombi kubva mumvura.
4. Desanding Hydrocyclone
Desander hydrocyclones inodzivirira midziyo yepasi nekubvisa 95% yezvimedu> 44 μm kubva kumvura inogadzirwa. MuPermian Basin, vashandisi vanoshuma kuderedzwa kwe30% mumitengo yekuchengetedza pombi mushure mekuisa masisitimu ekubvisa hydrocyclone jecha. Madhizaini epamberi anoratidza otomatiki underflow controls kuchengetedza kuita kwakafanana kunyangwe kuyerera kwakasiyana.
Technology Yakanakira
Hydrocyclones inopa mabhenefiti akasiyana achienzaniswa nemaitiro ekuparadzanisa echinyakare:
- Compact design: Inoda 90% yakaderera nzvimbo pane giravhiti separators
- High capacity: Single units inobata kusvika ku5,000 bpd (madhiramu pazuva)
- Kuchengetedza kwakaderera: Hapana zvikamu zvinofamba uye zvishoma zvekupfeka zvikamu
- Operational flexibility: Inobata yakakura kuyerera kweyero kusiyana (10: 1 turndown ratiokana pamusoro nenzira dzakakosha)
- Kushanda kwesimba: Inoshanda pane zvakasikwa kudzvanywa kusiyana (kazhinji 4
-10 bar)
Zvichangoburwa zvinosanganisira:
- Nanocomposite liners inowedzera hupenyu hwebasa 3-5 nguva
- Kutarisisa kwakangwara neIoT sensors kune chaiyo-nguva yekuita yekutevera
- Hybrid masisitimu anosanganisa hydrocyclones ane electrostatic coalescers
Mhedziso
Yedu hydrocyclone inotora yakakosha conical chimiro dhizaini, uye yakanyatso kugadzirwa dutu inoiswa mukati maro. Iyo inotenderera inotenderera inogadzira simba recentrifugal kuti riparadzanise mafuta emahara kubva mumvura (semvura inogadzirwa). Ichi chigadzirwa chine maitiro ehukuru hudiki, chimiro chakareruka uye nyore kushanda, uye chakakodzera kune akasiyana ekushanda mamiriro. Inogona kushandiswa yoga kana pamwe chete nemimwe midziyo (yakadai semhepo flotation kupatsanura midziyo, accumulation separators, degassing matangi, etc.) kuumba yakakwana kugadzirwa mvura kurapwa hurongwa ane guru kugadzirwa simba pavhoriyamu vhoriyamu uye duku uriri nzvimbo. Small; Kubudirira kwepamusoro (kusvika ku80% ~ 98%); kushandiswa kwepamusoro (1: 100, kana kupfuura), mutengo wakaderera, hupenyu hurefu hwebasa uye zvimwe zvakanakira.
YeduDeoiling HydroCyclone,Reinjected Water Cyclone Desander,Multi-chamber hydrocyclone,PW Deoiling Hydrocyclone,Debulky mvura & Deoiling hydrocyclones,Kubvisa hydrocycloneakatumirwa kune nyika dzakawanda, isu takasarudzwa nevatengi vakawanda vekumba nevekunze, tichigashira mhinduro yakanaka pakuita kwechigadzirwa chedu uye mhando yebasa.
Isu tinotenda zvakasimba kuti chete nekuendesa michina yepamusoro tinogona kugadzira mikana yakakura yekukura kwebhizinesi uye kufambira mberi kwehunyanzvi. Kuzvipira uku kuenderera mberi hunyanzvi uye kusimudzira mhando kunofambisa mashandiro edu ezuva nezuva, zvichitipa simba rekuramba tichipa mhinduro dziri nani kune vatengi vedu.
Hydrocyclones inoramba ichishanduka seyakakosha yekuparadzanisa tekinoroji yeindasitiri yemafuta negasi. Mubatanidzwa wavo wakasarudzika wekuita basa, kuvimbika, uye compactness inoita kuti vanyanya kukosha mumahombekombe uye zvisina kujairika kusimudzira zviwanikwa. Sezvo vashandisi vakatarisana nekuwedzera kwezvakatipoteredza uye zvehupfumi kumanikidza, tekinoroji yehydrocyclone ichaita basa rakakura mukugadzirwa kwehydrocarbon. Kufambira mberi mune ramangwana muzvishandiso, digitalization, uye system yekubatanidza inovimbisa kuwedzera mashandiro avo uye chiyero chekushandisa.
Nguva yekutumira: Jun-18-2025