ulawulo olungqongqo, umgangatho kuqala, inkonzo esemgangathweni, kunye nokwaneliseka kwabathengi

Ukusetyenziswa kwe-Hydrocyclones kwi-Oli kunye ne-Gas Industry

IHydrocyclonesisixhobo sokwahlula esilulwelo-lulwelo esiqhele ukusetyenziswa kwimihlaba yeoli. Isetyenziselwa ikakhulu ukwahlula amasuntswana oyile asimahla anqunyanyiswe kulwelo ukuhlangabezana nemigangatho efunwa yimimiselo. Isebenzisa amandla amakhulu e-centrifugal eveliswa kukuhla koxinzelelo ukufikelela kwisiphumo sesantya esiphezulu sokujikeleza kulwelo olukwityhubhu yesitshingitshane, ngaloo ndlela ukwahlula amasuntswana oyile nge-centrifugally kunye nomxhuzulane ocacileyo okhaphukhaphu ukufezekisa injongo yokwahlulwa kolwelo-ulwelo. I-Hydrocyclones isetyenziswa ngokubanzi kwi-petroleum, kwishishini lemichiza, ukukhuselwa kwendalo kunye nezinye iindawo. Banokuphatha ngokufanelekileyo ulwelo olwahlukeneyo ngobunzima obuthile obahlukileyo, baphucule ukusebenza kakuhle kwemveliso kunye nokunciphisa ukukhutshwa kongcoliseko.
I-Hydrocyclones ibe yitekhnoloji eyimfuneko ekusebenzeni kwe-oyile kunye negesi yanamhlanje, ebonelela ngezisombululo ezisebenzayo nezinexabiso eliphantsi kwimingeni yolwahlulo lwamanzi. Ezi zixhobo zihlangeneyo, zokwahlula i-centrifugal zidlala indima ebaluleke kakhulu kumsebenzi ongentla, ophakathi, kunye nosezantsi, ukuphatha yonke into ukusuka kunyango lwamanzi oluvelisiweyo ukuya ekucoceni udaka. Njengoko imimiselo yokusingqongileyo iqinisa kwaye abaqhubi bafuna izenzo ezizinzileyo ngakumbi, i-hydrocyclones ibonelela ngokulinganisela kokusebenza, ukuthembeka, kunye nokuguquguquka kokusebenza. Eli nqaku liphonononga imigaqo-siseko, izicelo eziphambili, inzuzo yezobuchwepheshe, kunye nophuhliso lwexesha elizayo lweteknoloji ye-hydrocyclone kwicandelo leoli kunye negesi.

IiHydrocyclone

Umgaqo wokuSebenza weHydrocyclones

Umgaqo wokusebenza we-hydrocyclones uxhomekeke kumandla e-centrifugal eveliswa yi-fluid dynamics kunokuba amacandelo omatshini. Xa ulwelo olucinezelekileyo lungena kwigumbi le-conical tangentially, lidala i-vortex yesantya esiphezulu kunye nezantya zokujikeleza ezifikelela kwi-2,000 G-forces. Esi ntshukumo sijikeleza ngamandla sibangela ukwahlukana kwamacandelo asekelwe kumahluko woxinaniso:

  1. Ukufudukela kwisigaba esixineneyo:Izinto ezinzima (amanzi, izinto eziqinileyo) zihambela ngaphandle kwiindonga zenkanyamba kwaye zehle ziye kwincopho (umlambo ngaphantsi)
  2. Ugxininiso lwesigaba sokukhanya:Izinto ezikhaphukhaphu (i-oyile, igesi) zifudukela kwi-axis esembindini kwaye ziphume nge-vortex finder (iphuphuma)

Ukusebenza kokwahlula kuxhomekeke kwizinto ezininzi eziquka:

  • Uyilo lokungena kunye nesantya sokuhamba
  • I-engile ye-cone kunye nobude-to-diameter ratio
  • Iimpawu zolwelo (ubuninzi, i-viscosity)
  • Umahluko woxinzelelo phakathi kokungena nokuphuphumayo

Iihydrocyclones zanamhlanje zifezekisa ukwahlulwa kwamathontsi eoyile ukuya kuthi ga kwi-10-20 microns ububanzi, kunye noyilo oluphambili. (umzekelo imodeli yethu ye-FM-20ukufikelela kwi-sub-10 micron ukusebenza.

Usetyenziso oluPhambili kwiMisebenzi ye-Oli neGesi

1. Ukulahlwa kwakhona kwaManzi
I-Hydrocyclones isebenza njengeyona teknoloji iphambili yonyango lwamanzi oluveliswe ngaphandle kolwandle, ngokuqhelekileyo lufikelela kwi-90-98% yokususa i-oyile ngokufanelekileyo. Ubungakanani babo obubambeneyo kunye nokungabikho kweendawo ezihambayo kubenza balungele iiplatifomu ezixinzelelekileyo. KuLwandle lwaseMantla, abaqhubi badla ngokuthumela iinkanyamba ezininzi ze-40 mm kwidayamitha ngokunxuseneyo ukujongana namazinga okuqukuqela angaphezu kwama-50,000 emiphanda ngosuku. Amanzi ahlambulukileyo (anomxholo weoli <30 ppm) angakhutshwa ngokukhuselekileyo okanye afakwe kwakhona.
2. Drilling Fluid Processing
Njengezixhobo zokulawula izinto eziziisekondari nezikwinqanaba eliphezulu, ii-hydrocyclones zisusa ukusika okuhle (10-74 μm) kulwelo lokomba. Indibaniselwano yeshale shaker/ihydrocyclone yale mihla ifumana ngaphezulu kwe-95% yolwelo oluxabisekileyo lokomba, lunciphisa kakhulu umthamo wenkunkuma kunye neendleko zokutshintsha ulwelo. Uyilo lwamva nje lubandakanya iilayini zeceramic ukumelana nodaka olurhabaxa kwimisebenzi yokomba eyandisiweyo.
3. I-Deoiling Hydrocyclone
Ii-hydrocyclones zamanqanaba amathathu ngokwahlulahlula amanzi kunye nezinto eziqinileyo kwimijelo yeoli ekrwada. Kwimimandla yeoli enzima njengesanti yeoli yaseCanada, ezi nkqubo zinciphisa ukunqunyulwa kwamanzi ukusuka kwi-30-40% ukuya ngaphantsi kwe-0.5% ye-BS & W (intlenga esisiseko kunye namanzi). I-compact footprint ivumela ukufakela ngokuthe ngqo kwi-wellheads, ukunciphisa ukubola kwemibhobho kumxholo wamanzi.
4. Desanding Hydrocyclone
I-Desander hydrocyclones ikhusela izixhobo ezisezantsi ngokususa i-95% yamasuntswana> 44 μm kulwelo oluveliswayo. Kwi-Permian Basin, abaqhubi babika i-30% yokunciphisa iindleko zokugcinwa kwempompo emva kokufaka iinkqubo zokususa isanti ye-hydrocyclone. Uyilo olukwinqanaba eliphezulu lubonisa ulawulo oluzenzekelayo lokuhamba ngaphantsi kokugcina ukusebenza okuhambelanayo nangona ukuhluka kokuhamba.

Izinto eziluncedo kwezobuGcisa

IiHydrocyclones zibonelela ngeengenelo ezahlukileyo xa kuthelekiswa neendlela zemveli zokwahlula:

  1. Uyilo oluqinileyo: Ifuna i-90% indawo engaphantsi kunezahluli womxhuzulane
  2. Umthamo ophezulu: Iyunithi enye iphatha ukuya kuthi ga kwi-5,000 bpd (imigqomo ngosuku)
  3. Ukugcinwa okuphantsi: Akukho malungu ashukumayo kunye nezinto ezincinci zokunxiba
  4. Ukuguquguquka kokusebenza: Iphatha ukuguquguquka kwesantya sokuqukuqela okubanzi (10:1 umlinganiselo wokujikaokanye ngaphezulu ngeendlela ezikhethekileyo)
  5. Ukusebenza kakuhle kwamandla: Isebenza ngokwahluka koxinzelelo lwendalo (ngokwesiqhelo 4-10 ibha)

Izinto ezintsha zamva nje ziquka:

  • Nanocomposite liners ukwandisa ubomi benkonzo amaxesha 3-5
  • Ukujongwa ngobuchule kunye neenzwa ze-IoT zokulandelela ukusebenza ngexesha lokwenyani
  • Iinkqubo zeHybrid ezidibanisa i-hydrocyclones kunye ne-electrostatic coalescers

Ukuqukumbela

I-hydrocyclone yethu ithatha uyilo olukhethekileyo lolwakhiwo, kwaye inkanyamba eyakhiwe ngokukodwa ifakwe ngaphakathi kuyo. I-vortex ejikelezayo yenza amandla e-centrifugal ukwahlula amasuntswana e-oyile asimahla kulwelo (njengamanzi avelisiweyo). Le mveliso ineempawu zobukhulu obuncinci, isakhiwo esilula kunye nokusebenza okulula, kwaye ifanelekile kwiimeko ezahlukeneyo zokusebenza. Ingasetyenziswa yodwa okanye idityaniswe nezinye izixhobo (ezifana nezixhobo zokwahlula i-air flotation, i-accumulation separators, iitanki ze-degassing, njl.njl.) ukwenza inkqubo yokucocwa kwamanzi emveliso epheleleyo kunye nomthamo omkhulu wokuvelisa umthamo weyunithi kunye nendawo encinci yomgangatho. Ncinci; ukusebenza kokuhlelwa okuphezulu (ukuya kuma-80% ~ 98%); ukuguquguquka okuphezulu kokusebenza (1: 100, okanye ngaphezulu), ixabiso eliphantsi, ubomi benkonzo ende kunye nezinye izibonelelo.

YethuI-Deoiling HydroCyclone,ISiqhwithi saManzi esiphindiweyo iDesander,I-hydrocyclone enamagumbi amaninzi,PW Deoiling Hydrocyclone,Amanzi amdaka kunye ne-Deoiling hydrocyclones,Ukususa i-hydrocycloneziye zathunyelwa kumazwe amaninzi, sikhethwe ngabathengi abaninzi basekhaya nabamazwe angaphandle, sifumana ingxelo entle rhoqo malunga nokusebenza kwemveliso kunye nomgangatho wenkonzo.
Sikholelwa ngokuqinileyo ukuba kuphela ngokuzisa izixhobo ezikumgangatho ophezulu apho sinokuthi senze amathuba amakhulu okukhula kweshishini kunye nokuqhubela phambili kobungcali. Oku kuzinikezela kuphuhliso oluqhubekayo kunye nophuculo lomgangatho kuqhuba imisebenzi yethu yemihla ngemihla, kusixhobisa ukuba sisoloko sizisa izisombululo ezingcono kubathengi bethu.

I-Hydrocyclones iyaqhubeka nokuvela njengetekhnoloji ebalulekileyo yokwahlula kwishishini leoli kunye negesi. Indibaniselwano yabo eyodwa yokusebenza ngokufanelekileyo, ukuthembeka, kunye nokubumbana kubenza baxabiseke ngakumbi kunxweme nophuhliso lwemithombo olungaqhelekanga. Njengoko abaqhubi bejongene nokunyuka koxinzelelo lwendalo kunye noqoqosho, iteknoloji ye-hydrocyclone iya kudlala indima enkulu ngakumbi kwimveliso ye-hydrocarbon ezinzileyo. Ukuqhubela phambili kwekamva kwimathiriyeli, idijithali, kunye nokudityaniswa kwenkqubo kuthembisa ukomeleza ngakumbi ukusebenza kwabo kunye nomda wesicelo.


Ixesha lokuposa: Jun-18-2025