IHydrocycloneiyithuluzi lokuhlukanisa uketshezi oluwuketshezi oluvame ukusetshenziswa ezindaweni zikawoyela. Ngokuyinhloko isetshenziselwa ukuhlukanisa izinhlayiya zamafutha zamahhala ezimiswe oketshezini ukuze zihlangabezane namazinga adingwa yimithethonqubo. Isebenzisa amandla aqinile e-centrifugal akhiqizwe ukwehla kwengcindezi ukuze kuzuzwe umphumela wokushwiba ngesivinini esiphezulu oketshezini olukushubhu lesivunguvungu, ngaleyo ndlela ihlukanise izinhlayiya zikawoyela ngecentrifugaly nge-gravity ethize elula ukuze kuzuzwe injongo yokuhlukaniswa koketshezi noketshezi. Ama-Hydrocyclones asetshenziswa kakhulu ku-petroleum, embonini yamakhemikhali, ekuvikelweni kwemvelo nakweminye imikhakha. Angakwazi ukuphatha kahle uketshezi oluhlukahlukene olunamandla adonsela phansi ahlukile, athuthukise ukusebenza kahle kokukhiqiza futhi anciphise ukukhishwa kwezinto ezingcolile.
I-Hydrocyclones isiphenduke ubuchwepheshe obubalulekile ekusebenzeni kwamafutha negesi yesimanje, enikeza izixazululo eziphumelelayo nezingabizi kakhulu zezinselele zokuhlukanisa uketshezi. Lawa madivaysi ahlangene, ahlukanisa phakathi nendawo adlala indima ebalulekile emisebenzini ekhuphuka nomfula, phakathi nomfula, naphansi komfula, ukuphatha yonke into kusukela ekuhlanzweni kwamanzi akhiqiziwe ukuya ekugezeni udaka. Njengoba imithetho yezemvelo iqina futhi opharetha bafuna izinqubo ezizinzile, ama-hydrocyclone ahlinzeka ngokulingana okuhle kokusebenza, ukwethembeka, nokuguquguquka kokusebenza. Lesi sihloko sihlola izimiso eziyisisekelo, ukusetshenziswa okubalulekile, izinzuzo zobuchwepheshe, nokuthuthuka kwesikhathi esizayo kobuchwepheshe be-hydrocyclone emkhakheni kawoyela negesi.
Isimiso sokuSebenza se-Hydrocyclones
Umgomo wokusebenza wama-hydrocyclone uncike kumandla amaphakathi akhiqizwa amandla oketshezi kunezingxenye zemishini. Uma uketshezi olucindezelwayo lungena egunjini le-conical tangentially, ludala i-vortex enesivinini esikhulu enesivinini sokuzungeza esifinyelela ku-2,000 G-forces. Lokhu kunyakaza kokuphotha okunamandla kubangela ukuhlukaniswa kwezingxenye ngokusekelwe ekuhlukeni kokuminyana:
- Ukufuduka kwesigaba esiminyene:Izingxenye ezisindayo (amanzi, okuqinile) ziya ngaphandle ezindongeni zesiphepho futhi zehlele phezulu (ukugeleza ngaphansi)
- Ukugxiliswa kwesigaba sokukhanya:Izingxenye ezilula (uwoyela, igesi) zithuthela eksisi emaphakathi futhi ziphume ngesitholi se-vortex (ukuchichima)
Ukusebenza kahle kokuhlukanisa kuncike ezintweni ezimbalwa ezihlanganisa:
- Idizayini yokungena kanye nesivinini sokugeleza
- I-engeli yekhoni nesilinganiso sobude ukuya kobubanzi
- Izakhiwo zamanzi (ukuminyana, i-viscosity)
- Umehluko wengcindezi phakathi kokungena nokuchichima
Ama-hydrocyclones anamuhla afinyelela ukuhlukaniswa kwamaconsi kawoyela phansi aze afike ku-10-20 microns ububanzi, ngemiklamo ethile ethuthukisiwe. (isb imodeli yethu ye-FM-20)ifinyelela ukusebenza kwama-micron angaphansi kwe-10.
Izicelo Ezibalulekile Ekusebenzeni Kwamafutha Negesi
1. Ukulahlwa Kwamanzi Okuphindiwe
Ama-Hydrocyclones asebenza njengobuchwepheshe obuyinhloko bokwelashwa kwamanzi akhiqizwe phesheya kwezilwandle, ngokuvamile afinyelela ukusebenza kahle kokususa uwoyela okungu-90-98%. Usayizi wabo ohlangene kanye nokuntuleka kwezingxenye ezihambayo kubenza balungele amapulatifomu anesikhala. ENorth Sea, opharetha bavamise ukutshala iziphepho eziningi ezinobubanzi obungu-40 mm ngokulandelana okufanayo ukuze zibambe izinga lokugeleza elidlula imiphongolo engu-50,000 ngosuku. Amanzi ahlanziwe (anamafutha angu-<30 ppm) angakhishwa ngokuphephile noma afakwe kabusha.
2. I-Drilling Fluid Processing
Njengesisetshenziswa sokulawula okuqinile kwesibili nesiphakeme, ama-hydrocyclone asusa ukusikwa okuhle (10-74 μm) oketshezini lokumba. Izinhlanganisela zesimanje ze-shale shaker/hydrocyclone zithola ngaphezu kwama-95% oketshezi olubalulekile lokumba, okwehlisa kakhulu umthamo wemfucuza kanye nezindleko zokushintsha uketshezi. Imiklamo yakamuva ihlanganisa amalayini e-ceramic ukuze amelane nama-slurries abrasive emisebenzini yokumba efinyelela kude.
3. I-Deoiling Hydrocyclone
Ama-hydrocyclone ezigaba ezintathu ahlukanisa kahle amanzi nezinto eziqinile emifudlaneni kawoyela ongahluziwe. Ezindaweni zikawoyela osindayo njengezihlabathi zikawoyela zaseCanada, lezi zinhlelo zehlisa ukunqanyulwa kwamanzi ukusuka ku-30-40% ukuya ngaphansi kuka-0.5% BS&W (inzinga namanzi ayisisekelo). I-footprint ehlangene ivumela ukufakwa ngokuqondile emithonjeni yamanzi, ukunciphisa ukugqwala kwamapayipi emanzini.
4. Ukukhipha i-Hydrocyclone
Ama-Desander hydrocyclones avikela izinto ezisetshenziswayo ezansi nomfula ngokususa u-95% wezinhlayiya> 44 μm oketshezini olukhiqiziwe. Ku-Permian Basin, opharetha babika ukuncishiswa kwe-30% kwezindleko zokulungisa iphampu ngemva kokufaka izinhlelo zokususa isihlabathi se-hydrocyclone. Amadizayini athuthukile afaka izilawuli ezizenzakalelayo zokugeleza ngaphansi ukuze kugcinwe ukusebenza okungaguquki naphezu kokuhlukahluka kokugeleza.
Izinzuzo Zezobuchwepheshe
Ama-Hydrocyclones anikeza izinzuzo ezihlukile uma kuqhathaniswa nezindlela zokuhlukanisa zendabuko:
- Umklamo ohlangene: Idinga isikhala esingaphansi ngo-90% kunezihlukanisi zamandla adonsela phansi
- Umthamo ophezulu: Amayunithi angawodwa aphatha kufika ku-5,000 bpd (imiphongolo ngosuku)
- Ukunakekelwa okuphansi: Azikho izingxenye ezihambayo kanye nezingxenye zokugqoka ezincane
- Ukuguquguquka kokusebenza: Iphatha ukuhluka okubanzi kwezinga lokugeleza (10:1 isilinganiso sokwehlanoma ngaphezulu ngezindlela ezikhethekile)
- Ukusebenza kahle kwamandla: Isebenza ngomehluko wengcindezi yemvelo (imvamisa 4
-10 amabha)
Izinto ezintsha zakamuva zihlanganisa:
- Amalayini weNanocomposite anweba impilo yesevisi izikhathi ezi-3-5
- Ukuqapha okuhlakaniphile ngezinzwa ze-IoT zokulandelela ukusebenza kwesikhathi sangempela
- Amasistimu amaHybrid ahlanganisa ama-hydrocyclone nama-electrostatic coalescers
Isiphetho
I-hydrocyclone yethu yamukela umklamo okhethekile wesakhiwo esiyindilinga, futhi kufakwa isishingishane esakhiwe ngokukhethekile ngaphakathi kwayo. I-vortex ejikelezayo ikhiqiza amandla e-centrifugal ukuze ahlukanise izinhlayiya zamafutha amahhala oketshezini (njengamanzi akhiqiziwe). Lo mkhiqizo unezici zobukhulu obuncane, isakhiwo esilula nokusebenza okulula, futhi ulungele izimo ezihlukahlukene zokusebenza. Ingasetshenziswa yodwa noma ihlanganiswe nezinye izinto zokusebenza (ezifana nemishini yokuhlukanisa i-air flotation, izihlukanisi zokuqoqa, amathangi okukhipha umoya, njll.) ukwakha uhlelo oluphelele lokukhiqiza amanzi olunamandla amakhulu okukhiqiza umthamo weyunithi ngayinye kanye nendawo encane yaphansi. Encane; ukusebenza kahle kwezigaba eziphezulu (kufika ku-80% ~ 98%); ukuguquguquka okuphezulu kokusebenza (1:100, noma ngaphezulu), izindleko eziphansi, impilo ende yesevisi nezinye izinzuzo.
EyethuI-Deoiling HydroCyclone,I-Cyclone Yamanzi Ebuyiselwe kabusha i-Desander,I-Multi-chamber hydrocyclone,I-PW Deoiling Hydrocyclone,Amanzi ane-Debulky & Deoiling hydrocyclones,Ukususa i-hydrocyclonesithunyelwe emazweni amaningi, sikhethwe amakhasimende amaningi asekhaya nawamazwe ngamazwe, sithola impendulo eqhubekayo mayelana nokusebenza komkhiqizo wethu kanye nekhwalithi yesevisi.
Sikholelwa ngokuqinile ukuthi ngokuletha izinto zokusebenza ezisezingeni eliphezulu kuphela esingadala amathuba amakhulu okukhula kwebhizinisi nokuthuthuka kochwepheshe. Lokhu kuzinikela ekusunguleni okusha okuqhubekayo kanye nokuthuthukiswa kwekhwalithi kuqhuba imisebenzi yethu yansuku zonke, kusinikeza amandla okuqhubeka siletha izixazululo ezingcono kumakhasimende ethu.
I-Hydrocyclones iyaqhubeka nokuvela njengobuchwepheshe bokuhlukanisa obubalulekile embonini kawoyela negesi. Inhlanganisela yabo eyingqayizivele yokusebenza kahle, ukwethembeka, nokubumbana kubenza babe yigugu ngokukhethekile ekuthuthukisweni kwezinsiza ezingasogwini nezingajwayelekile. Njengoba opharetha bebhekene nezingcindezi ezikhulayo zemvelo nezomnotho, ubuchwepheshe be-hydrocyclone buzodlala indima enkulu nakakhulu ekukhiqizeni i-hydrocarbon esimeme. Intuthuko yesikhathi esizayo ezintweni zokwakha, ukwenziwa kwedijithali, nokuhlanganiswa kwesistimu kuthembisa ukuqhubekisela phambili ukusebenza kwabo kanye nobubanzi bohlelo lokusebenza.
Isikhathi sokuthumela: Jun-18-2025