Hydrocyclonendi chida cholekanitsa chamadzimadzi chomwe chimagwiritsidwa ntchito m'minda yamafuta. Amagwiritsidwa ntchito makamaka kupatutsa tinthu tating'ono tamafuta tomwe timayimitsidwa mumadzimadzi kuti tikwaniritse zofunikira ndi malamulo. Iwo amagwiritsa amphamvu centrifugal mphamvu kwaiye ndi kuthamanga dontho kukwaniritsa mkulu-liwiro kugwedezeka pa madzi mu chubu chimphepo, potero centrifugally kulekanitsa tinthu tating'ono mafuta ndi mbandakucha enieni yokoka kukwaniritsa cholinga cha kulekana madzi-zamadzimadzi. Ma Hydrocyclones amagwiritsidwa ntchito kwambiri mumafuta, makampani opanga mankhwala, kuteteza zachilengedwe ndi zina. Amatha kuthana bwino ndi zakumwa zosiyanasiyana zokhala ndi mphamvu yokoka, kukonza magwiridwe antchito komanso kuchepetsa mpweya woipa.
Ma Hydrocyclones akhala ukadaulo wofunikira kwambiri pantchito zamakono zamafuta ndi gasi, zomwe zimapereka mayankho ogwira mtima komanso otsika mtengo pazovuta zolekanitsa madzimadzi. Zida zolekanitsazi, zapakati pa centrifugal zimagwira ntchito yofunika kwambiri pamayendedwe akumtunda, pakati, ndi kumunsi kwa mtsinje, kusamalira chilichonse kuyambira pamankhwala opangidwa ndi madzi mpaka pakuboola matope. Pamene malamulo a chilengedwe akukhwimitsa ndipo ogwira ntchito akufunafuna njira zokhazikika, ma hydrocyclone amapereka njira yabwino yogwirira ntchito, yodalirika, ndi kusinthasintha kwa ntchito. Nkhaniyi ikuyang'ana mfundo zazikuluzikulu, ntchito zazikulu, zabwino zaukadaulo, komanso mtsogolo mwaukadaulo wa hydrocyclone mu gawo lamafuta ndi gasi.
Mfundo Yogwira Ntchito ya Hydrocyclones
Mfundo yogwiritsira ntchito ma hydrocyclones imadalira mphamvu za centrifugal zomwe zimapangidwa ndi mphamvu zamadzimadzi m'malo mwa zida zamakina. Madzi opanikizika akalowa m'chipinda cha conical tangentially, amapanga vortex yothamanga kwambiri ndi liwiro lozungulira lomwe limafikira ku 2,000 G-force. Kuyendayenda kwakukulu kumeneku kumayambitsa kulekanitsa kwa zigawo kutengera kusiyana kwa kachulukidwe:
- Kusamuka kwa gawo lalikulu:Zolemera kwambiri (madzi, zolimba) zimasunthira kunja ku makoma a chimphepo ndikutsika chakumapeto (kusefukira)
- Light phase concentration:Zida zopepuka (mafuta, gasi) zimasamukira kumtunda wapakati ndikutuluka kudzera pa chopeza cha vortex (zosefukira)
Kulekanitsa bwino kumatengera zinthu zingapo kuphatikiza:
- Kupanga kolowera ndi liwiro loyenda
- Chiwongola dzanja cha cone ndi kutalika kwa m'mimba mwake
- Zinthu zamadzimadzi (kachulukidwe, kukhuthala)
- Kusiyana kwamphamvu pakati pa kulowetsa ndi kusefukira
Ma hydrocyclone amakono amapeza kulekanitsa kwa madontho amafuta mpaka ma microns 10-20 m'mimba mwake, ndi mapangidwe apamwamba. (mwachitsanzo mtundu wathu wa FM-20）kufika ku sub-10 micron performance.
Zofunika Kwambiri pa Ntchito ya Mafuta ndi Gasi
1. Kutayidwanso kwa Madzi
Ma Hydrocyclones amagwira ntchito ngati ukadaulo woyambira pakuwongolera madzi opangidwa ndi madzi akunyanja, nthawi zambiri amakwanitsa 90-98% kuchotsa mafuta. Kukula kwawo kophatikizika komanso kusowa kwa magawo osuntha kumawapangitsa kukhala abwino pamapulatifomu okhala ndi malo. Ku North Sea, ogwiritsa ntchito nthawi zambiri amatumiza mvula yamkuntho ya mainchesi 40 m'mizere yofananira kuti athe kuthana ndi kuchuluka kwa migolo 50,000 patsiku. Madzi oyeretsedwa (omwe ali ndi mafuta <30 ppm) amatha kutulutsidwa kapena kubwezeretsedwanso.
2. Kubowola Fluid Processing
Monga zida zowongolera zolimba zachiwiri komanso zapamwamba, ma hydrocyclone amachotsa zodulidwa zabwino (10-74 μm) kuchokera kumadzi obowola. Zosakaniza zamakono za shale shaker/hydrocyclone zimapezanso 95% yamadzimadzi obowola ofunika kwambiri, kumachepetsa kwambiri zinyalala komanso ndalama zosinthira madzimadzi. Mapangidwe aposachedwa amaphatikizira ma liner a ceramic kuti athe kupirira matope otupa pobowola motalikirapo.
3. Deoiling Hydrocyclone
Ma hydrocyclones a magawo atatu amalekanitsa bwino madzi ndi zolimba ku mitsinje yamafuta. M'minda yamafuta olemera ngati mchenga wamafuta aku Canada, makinawa amachepetsa kudula kwa madzi kuchokera pa 30-40% mpaka kuchepera 0.5% BS&W (zoyambira ndi madzi). Njira yophatikizika imalola kukhazikitsa mwachindunji pazitsime zamadzi, kuchepetsa kuwonongeka kwa mapaipi kuchokera kumadzi.
4. Desanding Hydrocyclone
Desander hydrocyclones amateteza zida zapansi pamtsinje pochotsa 95% ya tinthu> 44 μm kuchokera kumadzi opangidwa. Mu Permian Basin, ogwira ntchito amafotokoza kuchepetsedwa kwa 30% pamitengo yokonza pampu atakhazikitsa makina ochotsa mchenga wa hydrocyclone. Mapangidwe apamwamba amakhala ndi zowongolera zodziwikiratu kuti zizigwira ntchito mosasinthasintha ngakhale kusiyanasiyana kwamayendedwe.
Ubwino Waukadaulo
Ma Hydrocyclones amapereka maubwino apadera poyerekeza ndi njira zachikhalidwe zolekanitsa:
- Kapangidwe kakang'ono: Pamafunika 90% malo ochepa kuposa olekanitsa mphamvu yokoka
- Kuthekera kwakukulu: Magawo amodzi amatha mpaka 5,000 bpd (migolo patsiku)
- Kusamalira kochepa: Palibe magawo osuntha komanso magawo ochepa ovala
- Kusinthasintha kwa ntchito: Imayendetsa kusiyanasiyana kwa kuchuluka kwa kuthamanga (10: 1 chiŵerengero chotsikakapena pamwamba ndi njira zapadera)
- Kugwiritsa ntchito mphamvu zamagetsi: Imagwira ntchito pa kusiyanasiyana kwachilengedwe (nthawi zambiri 4
- 10 bar)
Zatsopano zaposachedwa zikuphatikizapo:
- Nanocomposite liners kukulitsa moyo wautumiki 3-5 nthawi
- Kuwunikira mwanzeru ndi masensa a IoT pakutsata magwiridwe antchito munthawi yeniyeni
- Machitidwe a Hybrid kuphatikiza ma hydrocyclone ndi ma electrostatic coalescers
Mapeto
Hydrocyclone yathu imatengera kapangidwe kapadera kakoko, ndipo chimphepo chopangidwa mwapadera chimayikidwa mkati mwake. Vortex yozungulira imapanga mphamvu ya centrifugal kuti ilekanitse tinthu tating'ono ta mafuta amadzimadzi (monga madzi opangidwa). Mankhwalawa ali ndi mawonekedwe ang'onoang'ono, mawonekedwe osavuta komanso osavuta kugwiritsa ntchito, ndipo ndi oyenera pazochitika zosiyanasiyana zogwirira ntchito. Itha kugwiritsidwa ntchito paokha kapena kuphatikiza ndi zida zina (monga zida zolekanitsa mpweya flotation, olekanitsa kudzikundikira, akasinja degassing, etc.) kupanga wathunthu kupanga dongosolo madzi mankhwala ndi mphamvu yaikulu kupanga pa buku buku ndi yaing'ono pansi danga. Yaing'ono; Kuchita bwino kwamagulu (mpaka 80% ~ 98%); kusinthasintha kwapang'onopang'ono (1:100, kapena kupitilira apo), mtengo wotsika, moyo wautali wautumiki ndi zabwino zina.
ZathuDeoiling HydroCyclone,Mphepo yamkuntho yotchedwa Cyclone Desander,Multichamber hydrocyclone,PW Deoiling Hydrocyclone,Debulky madzi & Deoiling hydrocyclones,Kuchotsa hydrocyclonezatumizidwa kumayiko ambiri, tasankhidwa ndi makasitomala ambiri apakhomo ndi apadziko lonse lapansi, kulandira mayankho abwino nthawi zonse pazantchito zathu komanso mtundu wa ntchito.
Timakhulupirira kwambiri kuti popereka zida zapamwamba zokha tingapange mwayi wokulirapo wabizinesi ndi kupita patsogolo kwaukadaulo. Kudzipereka kumeneku pakupanga zatsopano komanso kukulitsa khalidwe kumayendetsa ntchito zathu za tsiku ndi tsiku, zomwe zimatipatsa mphamvu kuti tipereke mayankho abwinoko kwa makasitomala athu.
Ma Hydrocyclones akupitilizabe kusinthika ngati ukadaulo wofunikira wolekanitsa pamakampani amafuta ndi gasi. Kuphatikizika kwawo kwapadera kochita bwino, kudalirika, ndi kuphatikizika kumawapangitsa kukhala ofunikira kwambiri pakutukuka kwazinthu zakunyanja komanso kosazolowereka. Pamene ogwira ntchito akukumana ndi zovuta zachilengedwe komanso zachuma, ukadaulo wa hydrocyclone utenga gawo lalikulu kwambiri pakupanga kosatha kwa hydrocarbon. Kupita patsogolo kwamtsogolo kwazinthu, digito, ndi kuphatikiza kwadongosolo kumalonjeza kupititsa patsogolo magwiridwe antchito awo komanso kuchuluka kwa ntchito.
Nthawi yotumiza: Jun-18-2025